Comparison of ASG’s SC-200 to SC-100 LVDT Signal Conditioner Modules

Descriptively, there are several significant improvements of the SC-200 module over its predecessor:

 

1. The SC-200 now uses plug-in screw terminals, so the I/O connections can be hooked up without being attached to the module.

 

2. The SC-200 has a fully differential input, which common modes out most ground-loop developed noise signals. The SC-100 has a single-ended input, which is easier to work with, but can be more susceptible to certain types of extraneous noise, usually from shield grounding issues.

 

3. The SC-200 offers two user-selectable shield grounding points versus the SC-100’s single user-selectable shield grounding point.

 

4. SC-200 incorporates a user-invoked lockout cybersecurity feature to prevent tampering and to notify a user of a tamper attempt.

 

5. The SC-200 has improved filtering of the sine wave excitation signal to produce less harmonic distortion than the SC-100’s excitation, which reduces capacitively coupled noise issues arising from long cables.

 

6. An SC-200 permits changing the module’s excitation frequency and the analog output via ASCII commands over the RS-485 bus, which obviates any need to open the module’s case for this purpose and offers a user complete remote setup for operation with an LVDT. For half-bridge sensors, 2 internal jumpers must be set by the user. An SC-100 does not offer this completely remote setup feature. Note that for either unit, the case must be opened to set the specific digital address.

 

7. The SC-200 has more system diagnostic capabilities than the SC-100, which can assist in fault detection for high reliability applications. At least 16 fault conditions can be detected by the SC-200’s diagnostics, including shorted, disconnected, or open primary; shorted, grounded, disconnected, or open secondaries; analog voltage output shorts or current loop opens; and the most common hook-up errors made during initial setup and installation.

 

8. SC-200 has a real-time recalibration feature to tweak the analog output after the mechanical system has warmed up. Recalibration can be performed either over the module’s RS-485 bus or from its front panel.

 

9. The SC-200 has an SC-100 emulation mode to make it operate essentially the same as an SC-100 for retrofit requirements, although operation as an SC-200 is the preferred mode.

 

New Features and Diagnostics Comparisons

Features

SC-200

SC-100

Competitor

 

Differential Input Connection of  Sensor’s Output

X

 

X

 

Two User-Selectable Shield Grounds

X

 

 

 

Remote Setup of Module via RS-485 bus

X

 

 

 

Remote Calibration via RS-485 bus

X

X

X

 

Module Hot Swappable

X

X

X

 

SC-100 Emulation Mode for Backward Compatibility

X

 

 

 

In-Process Recalibration for Zero and/or Full Scale

X

X

 

 

Error Output Polarity Configurability as N.O. or N.C.

X

X

 

 

 

 

 

 

 

Diagnostics

 

 

 

 

Primary Connection Open

X

X

X

 

Primary Connection Shorted across leads

X

 

 

 

Primary Connection Shorted to ground

X

X

 

 

Secondary Connection Open

X

X

X

 

Secondary Connection Shorted across Leads

X

 

 

 

Secondary Connection Shorted to ground

X

X

 

 

Voltage Output Short

X

 

 

 

Current Loop Output Open

X

 

 

 

Sensor Wiring Errors

X

 

 

 

Shorted Master / Slave Bus

X

 X

 

 

Module Wiring  Errors

X

 

 

 

 

 

 

 

 

Cyber Security

 

 

 

 

Anti-Tampering Lockout

X

 

 

 

Tampering Warning Flag Output

X

 

 

 
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