LVDT Signal Conditioner Module DIN-Rail-Mounted S2A

For Use In
Steam Valve Position Feedback
Governor and Throttle Valves
Interceptor and Stop Valves
Boiler Feedwater Pumps
Turbine Control Systems
S2A
LVDT Signal Conditioner
Advanced Smart Power Gen AC-LVDT Signal Conditioner

Alliance Sensors Group’s S2A DIN-rail-mounting LVDT signal conditioner is designed specifically for the power generation industry.  It offers comprehensive diagnostics for sensor and wiring failure, real-time recalibration of the Full Scale and Zero outputs, enhanced ground loop noise rejection, and backward compatibility to legacy S1A signal conditioners.   Utilizing front panel push buttons for easy calibration, the S2A is engineered to work with the widest range of LVDT, RVDT, and inductive half-bridge LVRT sensors by providing four excitation frequencies that will operate most AC-LVDTs over a 50 to 5,000 mVrms range of sensor output.  S2A modules offer a choice of 8 analog outputs and half-duplex RS-485 digital communications to facilitate remote setup and for saving a module's setup parameters to hot swap them with another module.  

Technical datasheets and additional information can be found below.

Features
  • - Cybersecurity Lock to Prevent Tampering
  • - Smart Calibration by Front Panel Push Buttons -- No Pots, No Calculations
  • - Color-Coded Detachable Terminal Plugs
  • - Real-Time Recalibration
  • - Comprehensive Diagnostics
  • - Null Detection LEDs
Specifications
Operating Power: +15 to +30 V DC (+24 V nominal), 100 mA max. at 24 V DC; +15 V DC and -15 V DC needed for ±10 V DC bipolar output
Excitation Voltage: 3.0 Vrms (nominal) push-pull drive (factory default), 4.5 Vrms (nominal) push-pull drive (jumper J7 removed), 1.5 Vrms (nominal) single-ended drive for low impedance primary
Excitation Frequencies: 1 kHz, 3 kHz, 5 kHz, 10 kHz (nominal)
Auto-Master Syncing: Master output couples up to fifteen units; if original master fails, new master is automatically generated for fail-safe excitation control.
LVDT Output Range: 50 mVrms to 5000 mVrms at LVDT’s full scale position
Analog DC Outputs: 0 - 5 V, 1 - 5 V, 0.5 - 4.5 V, 0.5 - 9.5 V, 0 -10 V, -10 to +10 V, 0 -20 mA sourcing (3-wire), 4 -20 mA sourcing (3-wire)
Loop Resistance: 850 Ohms maximum with 24 V DC supply
Output Non-Linearity: ≤±0.025% of Full Span Output (FSO)
-3 dB Response: 10% (minimum) of excitation frequency (normal setting); 10 Hz (default) user adjustable (low noise setting)
Noise and Ripple: ≤1 mVrms (voltage output), or ≤2 μArms (current output)
Fault Detection: Open or shorted LVDT winding, open, shorted, or grounded LVDT connection, LVDT cable disconnected, open or shorted analog output
Failure Indications: Flashing LEDs; analog output driven out of range; 50 mA open-collector switch, user settable to NC (default) or NO
Null Detection: Front panel LEDs; ±3V DC max. floating null output signal
Operating Temperature: -20 to 75 C
Temperature Coefficient: ±0.002% of FSO/C (combined span and zero shift)
Zero Set: Front panel push button or RS-485 ASCII command
Full Scale Set: Front panel push button or RS-485 ASCII command
Digital Interface: RS-485 2-wire multi-drop network, 16 addresses
Cybersecurity Lock : User enabled
Diagram
File Downloads
About the SC-200 DIN-Rail-Mounted LVDT Signal Conditioner

The SC-200 is Alliance Sensors Group's general-purpose instrument grade DIN-rail-mounting LVDT signal conditioner, designed to serve the broadest possible range of AC-LVDT, RVDT, and inductive half-bridge sensor types through its four selectable excitation frequencies (2.5, 5, 7.5, and 10 kHz) and wide sensor output acceptance range (50 to 5,000 mVrms). This flexibility means a single SC-200 hardware platform can replace the specialized single-frequency conditioners that would otherwise be needed when a plant uses LVDTs from multiple manufacturers with different excitation requirements.

Push-Button Calibration Without Pots or Calculations

Legacy LVDT signal conditioners required adjustment of trim potentiometers for zero and span calibration — a procedure that could introduce calibration errors from pot resolution limitations and that required the technician to calculate the expected output at each calibration point. The SC-200 uses a push-button "teach" calibration procedure where the user positions the sensor core at the zero and full-scale positions, presses the corresponding calibration buttons, and the module's internal processor calculates and stores the appropriate gain and offset. This approach eliminates calculation errors and provides repeatable calibration results regardless of the technician's experience level.

Differential Input and Ground Loop Rejection

The SC-200's differential input rejects common-mode noise voltages that appear equally on both signal conductors — the dominant noise source in industrial environments where sensor cables run alongside power wiring and motor drive cables. Ground loops, which form when multiple pieces of equipment are grounded at different points in a plant's grounding system, inject noise into single-ended measurement systems but are rejected by a properly configured differential inputs. The SC-200's differential architecture provides significant noise immunity advantages over single-ended conditioners without requiring isolated power supplies or signal isolators.

Auto-Mastering and Multi-Module Systems

When multiple SC-200 modules are used in proximity — as they would be in a multi-axis measurement system or a bank of valve position sensors — when using the auto-master feature synchronizes all modules to a single excitation source. This eliminates inter-sensor magnetic coupling resulting in a beat frequency that could occur if adjacent sensors operated at slightly different frequencies, and allows the plant to use a single excitation frequency across all channels for simplified troubleshooting. The master module can drive up to fifteen slave modules, covering the typical size of multi-sensor panel installations.

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